The requirement for strict specification and acceptance of all automotive parts and components has greatly increased in recent years. Thread inspection is no exception. Some of the common practices are eddy current probes, lasers, proximity sensors or vision systems that are only partly successful as they only inform you of the presence of a thread, not if it’s correct or within tolerance. The automated thread checking solution from SMAC enables a 100% detailed inspection and verification of all parts. It also identifies tooling wear sooner, and allows SPC data acquisition for process control and quality systems. All of this translates to higher quality and throughput, lower costs and increased customer confidence. This is typically an inline inspection operating at production rates.

SMAC Automatically Checks:

• Minor diameter
• Major diameter
• Pitch diameter
• Pitch
• Foreign objects (e.g. broken tap, swarf etc)
• Thread depth
• Missing threads
• Counterbore presence

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SMAC Thread Check GUI

An optional Thread Check Graphical User Interface (GUI) is also available. Graphical User Interface, SMAC-Motion, provides a simple and straightforward way to quickly configure motion parameters of a variety of SMAC actuators and controller.

Find the actuator right for your application.

NEW TB-2SRQD Quick Disconnect

Programmable Anti-Tiedown Start Bar

The TB-2SRQD machine start bar is a complete OSHA compliant ergonomic two hand starting system. It increases productivity while operator fatigue and stress are decreased. It includes a cast aluminum enclosure, hand sensors and an anti-tiedown control with front panel indicator lights. New feature on this model, our hand sensors can now be installed, up to 12’, away from enclosure. This provides greater flexibility in confined workspaces. When properly installed, the TB-2SRQD meets OSHA requirements covering two-hand controls.

The start bar has a microprocessor and multiple modes of operation that can be programmed to fit various applications. It counts and displays machine cycles on the enclosure display.

Anti-tiedown – requires an operator to have both hands on start switches in order to start machine operation. This minimizes the possibility of the operator starting the machine while his hand is in the work area.

Control Reliability – designed to meet the OSHA classification of “control reliability” as defined in Sec. 1910.217(b)(13).

Redundant Output Contacts – uses double positive guided output relays. Each relay is checked for proper status prior to beginning a machine cycle.

Ergonomic – the angle of the hand sensors coincides with the natural movement of the hands and require no pressure to operate.

Safety – guarded hand switches allows actuation only from the side towards the machine operator.

Operation modes – multiple modes defined by setting options in the setup menu. These include Momentary Output, Maintained Output, Timed Output, Maintained Timed Output, Delayed Timed Output, Maintained Delayed Timed Output and Part-in-Place Mode.

Specifications: Physical Dimensions	50 cm x 10 cm x 6 cm (20″ x 3.75″ x 2.15″)
Weight	3 kg (6.5 lbs.)
Mounting Holes	2 vertical, tapped 1/4-20 – 2 horizontal, 1/4″ diameter
Power Supply	115 VAC or 220 VAC (factory configured)
Power Consumption	5 watts standby, 8 watts output energized
Input X1	NPN (sinking) type, 24VDC, 15mA. Typically used for Hold function. (PNP type optional, specify with order)
Input X3	PNP (sourcing) type, 24VDC, 15mA. Typically used for Reset function. (NPN type optional, specify with order)
Output X2	24 VDC, 0.1 Amps – 2 positive guided relay contacts in series, Life: 10 million cycles (mechanical)
Concurrency Timer	0.5 sec. (factory setting)
Environmental	0° – 60° C (32 – 140° F) ambient temp.
Origin	Made in USA
Start Switches	Electronic infrared photo sensors approximately 80 millisecond response time

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SMAC Moving Coil Actuators:

• Cost competitive 
• Airless and quiet operation
• Long life expectancy over 100 million cycles
• Programmable position, velocity and force
• Fast cycle time >2000 CPM
• “Soft-Land” function gives extremely accurate sensing of product location
• 100% data feedback for all operations as a standard feature
• Compact design with optional on-board controller (shown above)
• Optional IP65 & IP67 ratings

 

SMAC offers a wide range of programmable electric actuators based on Moving Coil linear servo motors. All SMAC actuators are fully programmable permitting the user to exert complete control over force, acceleration, position and velocity. This makes it ideal for implementation in industries where SMAC’s patented ‘Soft-Land’ procedure allows the actuator to both measure and manipulate very delicate and high value components with ease.

SMAC Moving Coil Actuators can verify the sealing process was successful by leak testing. Whether it’s a filled bottle, foil sealed tray/ container, or bagged food, SMAC “Soft-Lands” on the package surface, programmed for the container’s optimal pliancy and applies force to detect leaks in line. Higher position displacement means a bad seal (or leak). Since the SMAC actuator can apply programmable force and monitor position of movement, we are a game changing solution.

SMAC Leak Test is Great For:

• Nitrogen Filled Bottles
• Pouches
• Plastic Jugs
• Soft Cases
• Bags

Vacuum belt conveyors, or conveyors with a vacuum in them, are essential in today’s manufacturing environment. Vacuum conveyors can be used to hold flat parts to the belt’s surface, for elevation changes, or overhead conveying and are ideal for carrying small parts and operating at high speeds. A variety of vacuum sources can be used.

Vacuum Conveyor Specifications

North America offers a wide variety of vacuum conveyors, from widths of 50 mm (2”) all the way to 1200 mm (48”) and in a variety of lengths. Vacuum belt conveyors are made by using a perforated belt, and drawing air through a perforated or grooved slider bed; in either the GUF-2000 or GUF-P 2041 series flat belt conveyors. Because vacuum conveyors from mk are based on these popular flat belt conveyors, a wide variety of conveyor options are possible including drive type and location, motor voltage, idler diameter, and elevation. Furthermore, these conveyors are fully compatible with mk’s line of t-slot aluminum extrusion framing. The vacuum portion of the conveyor is also highly customizable to meet your specific needs. Conveyors can be designed with a single vacuum chamber (or area) or with multiple areas. The vacuum source can come from a number of different places, including fans built within the frame of the conveyor or from an external pump and blower. The conveyor can be supplied with or without the vacuum source depending on your particular needs.

Vacuum Conveyor Video and Contact

Check out this video from mk North America to see one of their vacuum conveyors in action. This particular model shows how it is possible to carry product from above using a vacuum conveyor and how rejected parts can be knocked out of the flow.