Schmidt – Manual Press Reduced Handle Rotation

Whether to improve ergonomics, increase production or if an applications set-up requires it, we often receive requests for a hand press that can attain full stroke with less handle rotation, particularly with longer stroke presses. Listening to needs of our customer base, we recently developed a solution to accomplish just that, a device that is adaptable to most manual SCHMIDT presses.rnrnNo magic. We simply take advantage of a gear ratio to provide the same ram travel with less handle rotation. The standard unit has a 2 to 1 reduction ratio. The handle rotation now is half as compared to a standard press to achieve the same ram travel. If necessary, this ratio can be customized to fit a particular application. The down sides are; the press head becomes a bit wider, pulling the handle has become a bit harder (overcome the return spring) and the force output of the press is reduced byrnthe same ratio.rnrnHere is an example: Our standard Nr 3 Manual press requires 220 degrees of handle rotation to achieve its full 70 mm / 2.76” of ram travel. Maximum force is 2.4 kN / 540 lbs with a 200 N/ 44 lbs force in the handle. A press equipped with a 2:1 ratio handle rotation reduction will achieve the same 70 mm / 2.76” of total stroke with only 110 degrees of handle rotation. The generated force on the ram now is reduced to 1.2 kN / 270 lbs, based on the same 200 N/ 44 lbs input force on the handle.rnrnThis handle rotation reduction system can be added to any new Manual press and most existing Manual presses. Some minor modifications to the press head are required, so a press that is already in the field would need to be returned to Schmidt Technology for this upgrade.rn


Announcing Schmidt TorquePress 200

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New Product Introduction

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Schmidt TorquePress 200

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The Solution for High Force Electro-Mechanical Presses

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Torque motors are used in applications that require fast movement and precise positioning. When properly designed for pressing, as with SCHMIDT® Technology’s new TorquePress 200, they provide a highly-dynamic and powerful system that is more cost effective, efficient and quieter than conventional servo motors.nnrn

Using a direct drive system, the TorquePress 200 lowers operational costs by eliminating mechanical components such as belts and gears and it accelerates faster and maintains higher precision at higher speeds than traditional servo based systems, decreasing cycle time.nnrn

With its rigid construction, lower moment of inertia and precision wear-free roller ram guidance, the TorquePress 200 provides a better solution than other motor driven spindles while operating at high loads and any speed. The system is mechanically protected from overload and motor loads are stabilized through an active temperature-controlled cooling system.nnrn

As with all Schmidt Technology electro-mechanical press systems, the TorquePress 200 incorporates on-board process data acquisition and, when interfaced to the Schmidt PressControl 5000 control system, provides true closed loop force and positioning control, as well as 100% quality control of pressing operations.nnrn

Whether your application requires a basic precision assembly press, or you need a press with full control and in process monitoring, Schmidt has your solution.nnrn

For more information regarding this and other Schmidt Pressing Solutions, visit http://www.schmidtpresses.com or contact your sales represenative with Blettner Engineeringnnrn

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ROBO Cylinder PC Software Version 7

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rnROBO Cylinder PC Software Version 7rnnnrn

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nnnnrnnnThe new ROBO Cylinder PC Software version 7 is now available.nnrnnnThere are no changes in the functionality of the software for the following controllers: PCON, ACON, SCON, ERC2nnrnnnThe changes for the new ROBO Cylinder PC Software version 7 is the addition of ASEP & PSEP controller functionality.nnrnnn(1) Free upgrade offer to RC PC software version 7 for:nnrnnnCustomers who already own the RC PC software version 6 and need ASEP/PSEP software.nnrnnnPlease call Blettner Engineering for upgrade details or download the upgrade from our website.nnrnnnDownloads are available to registerd users, Login (on the left banner) or [Signup] today and visit the downloads section of the website when logged in.nnrnnnIf you have any questions, please contact usnnrn rn

IAI – Food Grade Grease – TIPS-100030

For applications that require food grade grease, Medallion FM grease may bernspecified as a special grease. Please note that the actuator itself cannot bernoffered as food grade compatible since this requires the actuator to be made outrnof stainless steel or be coated in a food grade compatible coating or platingrnwhich we don’t offer as a special option.rnrnPlease see the following documents regarding the technical specification and thernmaterial safety data sheet (MSDS).rnrnClick Here to download the PDF


IAI Overhang Load Length Info

rnOverhang Load Length Informationrnnnrn

rnPosted: 30 Dec 2009 04:37 PM PSTnnrn

nnThe overhang load length provides a reference for an appropriate offset of the load from the slider at which the actuator can operate smoothly without generating undesirable vibration.nnrnTake note that if the overhang load length is exceeded, vibration may increase the positioning time, generate longer overshooting, lower the positioning repeatability, etc.nnrnVibration can also cause the guide to get pinched or receive uneven loads and eventually fail prematurely. Accordingly, be sure to observe the allowable overhang load length. (The load coefficient will change.)nnrnBased on our experience, the overhang load length should not exceed approx. 5 based on the expression “L / l,” where L represents the overhang load length and l represents the slider length. If “L / l > 5,” use a double-guide specification or take other appropriate measures to ensure a sufficient span.nnrnnn(Supplemental information)nnrnWith a measuring system equipped with a camera, the overhang load length may take a value of approx. 3 to 4. On the other hand, you can slightly increase the value of “L/ l” in applications where you only want your actuator to operate as intended.nnrnnnoverhang-load-lengthnnrnnnTIPS-090150 – Issue date: 12/28/09nnrnnnTo download the full TIPS-090150 PDF, please click here.


Contact

317-862-9580

Location

Blettner Engineering Co., Inc.
8919 Southeastern Ave.
Indianapolis, IN 46239

Questions about assembly or automation solutions? Request Info