Temper Furnace Shipped to Fastener Manufacturer

Posted on 02/10/2015 at 8:50 pm.

Written by Craig Frazee

February 4, 2015

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Gas Fired 2-Zone Temper Furnace

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For tempering various machine screws

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Production Rate: 1500lbs per hour

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Heating Time: 132 minutes

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Conveyor Style: Chain edge mesh belt

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Conveyor speed: 10.5 FPH

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Temperature: 400ºF to 1200ºF

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Overall Oven Size: 28’ long x 12’ wide x 12’ high

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Other uses for this type of equipment: hydrogen embrittlement relief, annealing, preheating, drawing and drying, aluminum aging

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SPECIAL FEATURES

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Two Zones – Temper Furnace (Temper Oven) includes both a heatup and a soak zone

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Mesh Conveyor – Chain edge stainless steel balance weave belt conveyor for positive tracking and maintenance free operation

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Factory Acceptance Test – Achieved temperature uniformity of +/- 10°F

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nnnnrnnnrnnn Temper Furnace Fastener Manufacturer nnrnnnRef. 7639nnrnnnrn

Contact us to learn more.

IAI How to Wire the PCON-CA Controller

Posted on 02/09/2015 at 9:25 pm.

Written by Craig Frazee

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How to Wire the PCON-CA Controllernn

rnnnThe PCON stepper motor controller boosts the performance of our RCP4 electric actuators supporting a high-output driver. The speed has been increased 1.5 times and can handle payload twice as much as our conventional models.nnrnnnField networks DeviceNet, CC-Link, PROFIBUS-DP, CompoNet, MECHATROLINK (I, II), EtherCAT and EtherNet/IP are supported.nnrnnnLearn more about the PCON-CA controller.

AOI Add-On Instructions for IAI Controllers

Posted on 02/09/2015 at 2:02 pm.

Written by Craig Frazee

rnnnFree Add-on Instructions (AOI) and User Defined Data Types (UDT) are available for IAI controllers ACON, PCON, SCON and MSEP-C, operating in Full-Direct communication mode only. * IAI Login required to download.nnrnnnThey are saved as exported .L5X files from RSLogix 5000 version 17 software, and can be imported into any RSLogix 5000 program that is version 17 or later.nnrnnn AOI Add-On Instructions for Robo Cylinders nnrnnnImport Configuration Windownnrnnnrnnn* RSLogix and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to IAI America are property of their respective companies.nnrnnn nnrn

rnnnPlease click here to get Add-on Instructions for IAI controllers. (IAI Login required)nnrn

Aluminum Billet Preheat Oven

Posted on 02/09/2015 at 1:53 pm.

Written by Craig Frazee

Aluminum Billet Preheat Oven Shipped to Automotive Parts Manufacturer

rnnnrnnnJanuary 19, 2015nnrnnnrnnnnn

Gas Fired Aluminum Billet Furnace for heating aluminum billets,nnwhich enter the press to be forged into pistonsnnProduction Rate: 240 to 360 parts per hour (4 to 6 parts per minute)nnOven Temperature: 850°F (950°F Maximum)nnDwell Time: 30 minutesnnProduct size: 3” diameter; 2.5” – 4” in lengthnnOverall Furnace size: 12’9” long x 11’4” wide x 12’ high

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nnnnrnnnrnnnSPECIAL FEATURESnnrnnnrnnnnn

Extractor Pusher & Sensor – A sensor detects a part innnplace at the oven exit and the extractor/pusher pushes thennbillets onto a transfer conveyor.

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Conveyor – Vertically mounted dual strand chain conveyornnsystem runs through the entire length of the furnace.nnEquipped with SS pedestals for loading billets. 60’ overallnnlength, speed 2 FPM.

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Gas Convection Equipment – Nozzle mixing type burnersnnfor wide range of turn down. Integral blower in burner providesnnair for combustion independent of air circulation within oven.nnHigh turn down ratio and 3 phase motor.

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nnnnrnnnrnnn Dual Chain Conveyor

SCHMIDT Electric Press

Posted on 02/09/2015 at 1:33 pm.

Written by Craig Frazee

SCHMIDT ElectricPress 43nnThe Component for your Automationnnrnnnrnnnrnnnnn

Extremely Energy Efficient

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Integration Friendly

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Drive Profile Repeatability

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All-electric

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nnnnrnnnrnnnThe SCHMIDT ElectricPress is PLC controlled and does not require compressed air ornnhydraulic pressure. It can be easily and quickly integrated into automated systems.nnrnnnThe SCHMIDT ElectricPress can be parameterized and loaded with up to 14 differentnndrive sets; each with position, speed and acceleration/deceleration ramp with thennSCHMIDT EP Assistant software.nnrnnnParameterized drive sets are stored inside the integrated motor electronics.nnTo optimize application specific assembly processes, drive sets can be selectednnindividually with any external PLC to create adisplacement profile. This requiresnnonly 4 outputs and2 inputs.nnrnnnSCHMIDT ElectricPress offers: 4 kN maximum force, 150 mm/s maximum speed,nnand 100 mm stroke.nnrnnnrn

Technical Data	ElectricPress 43
Force F max.	4 kN / 890 lbs
Force F 100 % continuous run	2.5 kN / 560 lbs
Ram Stroke	100 mm / 3,937 inch
Ram Speed max.	150 mm/s
Drive Resolution	rnnn< 1 µm / 0.0000394 inchnnrn
Decibel Level	60 dB A
Power Supplynn Motor Powernn Logic Unit	nn42 V DC / 13 A (25 A max.)nn24 V DC / 0.,5 A
H x D x W	333 x 362 x 207 mm
Weight	35 kg / 77.16 pound

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